Installing Resin-Backed Mosaics Using MAPEI’s ECO Prim Grip

by

Joseph Smith

 November 17, 2022. 2:43 PM

What are resin-backed mosaics? They are a sheet of smaller tiles that are arranged in a pattern that are back-mounted to a fiberglass mesh that is coated with an adhesive (typically epoxy-based). Resins form a non-absorbent coating on the back of the tile that regular thin-set mortar will not properly bond to.

Tile-setting materials are basically concrete. For these materials to form a bond with the back of a tile, there must be some moisture exchange – in other words, the back of the tile must be absorbent.

As the concrete cures, little crystals and branches grow from a reaction between the cement and water that is known as hydration; these crystals and branches enter the pores of the tile and create a bond. Even though modified mortars create a stronger bond, they still need some absorbency.

Traditionally, epoxy setting materials such as Kerapoxy 410 mortar and Kerapoxy CQ grout and mortar (color #00 White or #38 Avalanche) or a specialty mortar such as Planicrete W were the only options for interior/exterior installations of resin-backed mosaics.

An alternative to using an epoxy setting material is MAPEI’s ECO Prim Grip, a bond-promoting primer that can be used to coat the back of resin-backed mosaics. Once ECO Prim Grip is dry, the mosaic tile can be set using a cement-based mortar that meets the ANSI A118.11 standard or is classified as ISO 13007 C2P1 or better.

Author

Joseph Smith

Prior to coming to work at MAPEI, Joe worked in the tile industry for 40+ years as an installer, and for 38 of those years he owned a contracting business. He now uses that real-world experience and knowledge to help customers while working as a Technical Support Advisor for MAPEI.

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