De Realtà Mapei n.° 35 - 8/12/2022

Concrete Repair Mortar Solutions

Difficult problems demand a wide variety of problem-solving products
Overview: From horizontal, vertical and overhead repairs to rapid-hardening and form-and-pour products, MAPEI offers the solution to your concrete repair problem.
Concrete Repair Mortar Solutions

Products for horizontal concrete repairs

Whether your concrete floor needs a single cavity filled or a major concrete restoration, you can choose from a variety of MAPEI concrete repair products to meet the needs of your specific job. Contractors might appreciate the ease of use and extended working time afforded by Topcem Pronto. Concrete restoration experts will be impressed with Mapecem 202’s fast setting time for external applications needing a corrosion inhibitor, or the shrinkage-compensated flowability of Planitop 25.

  • Topcem Pronto extended-working-time screed mortar
  • Topcem Premix accelerated-cure screed
  • Mapecem 102 medium-build, one-component, fast-setting mortar
  • Mapecem 202 medium-build, two-component, fast-setting mortar
  • Mapecem Quickpatch high-performance concrete patch
  • Planitop 25 two-component resurfacing mortar
  • Planitop EL self-leveling, Portland-cement-based topping

Products for form-and-pour applications

Pumpable, flowable concrete repair mortars are a long-time specialty of ours. Concrete restoration professionals needing a deep-fill pour for large repairs may want to use Planitop FD for example, or the pre-extended Planitop 11. If you’re looking for a form-and-pour mortar with corrosion inhibitor, Planitop 11 SCC is also self-consolidating, which is good for full-depth structural concrete repairs in above-, below- and on-grade applications and cavities that contain congested reinforcing steel.

  • Planitop FD full-depth repair mortar
  • Planitop 11 pre-extended, pumpable and pourable concrete mix
  • Planitop 11 SCC self-consolidating concrete mix with corrosion inhibitor
  • Planitop 15 form-and-pour, one-component repair mortar

Products for vertical and overhead concrete repairs

Concrete deterioration doesn’t only happen to horizontal surfaces, of course. MAPEI offers a variety of concrete repair mortars specially formulated for vertical and overhead applications. There is the sulfate-resistant Planitop 12 SR and the machine-applied Planitop Shotcrete for industrial concrete repair applications, among others.

  • Planitop X one-component, fast-setting, fiberreinforced, vertical and overhead repair mortar
  • Planitop XS one-component, fast-setting, extendedworking-time, vertical and overhead repair mortar
  • Planitop 12 SR sulfate-resistant, vertical, overhead and horizontal repair mortar with silica fume
  • Planitop 23 vertical and overhead, twocomponent repair mortar
  • Planitop Shotcrete silica-fume-enhanced shotcrete mix

Rapid-hardening concrete repair mortars

When high-traffic areas need to be repaired with limited downtime, these concrete restoration products provide rapid hardening to get the affected areas back in service or ready for further coverings quicker than others. For example, Planitop 18 is very rapid-hardening, providing compressive strength of > 2,500 psi (17.2 MPa) just an hour after setting, whether neat or extended by aggregate up to 8" (20 cm). And if you need extended working time, Planitop 18 ES is specially formulated for that, while Planitop 18 TG is trowel-grade and extends strength so quickly that areas can be opened to vehicular traffic in as little as two hours, under optimal conditions.

  • Planitop 18 very rapid-hardening repair mortar
  • Planitop 18 ES very rapid-hardening repair mortar with extended working time
  • Planitop 18 TG very rapid-hardening, trowel-grade, high-early-strength repair

For detailed information on all the above products, including their extensive testing with data on shear strength, be sure to download the respective Technical Data Sheets from www.mapei.com.

VOC content and emissions

A product labeled “low-VOC” or “zero-VOC” does not mean it is safe or good for your health, nor does it mean that it contains no toxic chemicals. VOC content (what’s in the product) doesn’t correlate to VOC emissions (what the product emits). Products with zero or low VOCs can still emit VOCs. To that end, all the above MAPEI products were third-party tested and third-party certified for low VOC content and low VOC emissions, achieving Indoor Advantage Gold certification from SCS Global Services to meet California Department of Public Health (CDPH) Standard Method v1.2-2017.

Concrete restoration is a serious business, and MAPEI takes the formulation and production of its concrete repair products just as seriously. As an ISO 9001-2000 certified company that employs exacting standards to ensure quality and consistency from batch to batch, MAPEI also offers an in-house technical services team that responds to customers’ telephone inquiries in real time and can even offer field support for on-site problem resolution. When it comes to repair and maintenance of concrete structures, look no further than MAPEI’s Concrete Restoration Systems.

Productos mencionados en el artículo

Mapecem 102
Mapecem 102
Mortero con capacidad de espesor medio, de un componente y fraguado rápido Mapecem 102 es un mortero de cemento de un componente y…
Mapecem 202
Mapecem 202
Mortero con capacidad de espesor medio, de dos componentes y fraguado rápido Mapecem 202 es un mortero de cemento de dos componentes, de…
Mapecem Quickpatch
Mapecem Quickpatch
Restaurador de concreto de alto rendimiento Mapecem Quickpatch es un material cementoso, de alto rendimiento y fraguado rápido, que se usa…
Planitop 11
Planitop 11
Mezcla de concreto pre extendida, bombeable y vertible Planitop 11 es una mezcla cementosa de concreto pre extendida, de un sólo…
Planitop 11 SCC
Planitop 11 SCC
Mezcla de concreto autocompactante con inhibidor de corrosión Planitop 11 SCC es una mezcla cementosa de concreto, de un solo componente,…
Planitop 12 SR
Planitop 12 SR
Mortero de reparación con humo de sílice, resistente al sulfato, para uso en aplicaciones verticales, suspendidas y horizontales Planitop…
Planitop 15
Planitop 15
Mortero de reparación de un solo componente, para moldeado y vertido Planitop 15 es un mortero cementoso fluido, reforzado con fibra, de…
Planitop 18
Planitop 18
Mortero de reparación de endurecimiento muy rápido Planitop 18 es un mortero de reparación de endurecimiento muy rápido que presenta…
Planitop 18 ES
Planitop 18 ES
Mortero de reparación de endurecimiento muy rápido con tiempo de trabajo extendido Planitop 18 ES un mortero cementoso de reparación, de…
Planitop 18 TG
Planitop 18 TG
Mortero de reparación, de muy rápido endurecimiento, alta resistencia temprana y aplicación con llana Planitop 18 TG es un mortero…
Planitop 23
Planitop 23
Mortero de reparación de dos componentes, para instalaciones verticales y suspendidas Planitop 23 es un mortero cementoso tixotrópico de…
Planitop 25
Planitop 25
Mortero de dos componentes para reparación de superficies Planitop 25 es un mortero de cemento fluido para reparación de superficies, de…
Planitop EL
Planitop EL
Capa final autonivelante, a base de cemento Portland Planitop EL es una capa final autonivelante, a base de cemento Portland que se puede…
Planitop FD
Planitop FD
Mortero de reparación de profundidad total Planitop FD es un mortero fluido cementoso de un solo componente y contracción compensada, para…
Planitop Shotcrete
Planitop Shotcrete
Mezcla de concreto proyectado, mejorada con humo de sílice Planitop Shotcrete es un mortero cementoso mejorado con humo de sílice,…
Planitop X
Planitop X
Mortero de reparación, de un solo componente, para aplicaciones verticales y elevadas, reforzado con fibra y de fraguado rápido Planitop X…
Planitop XS
Planitop XS
Mortero de reparación para aplicaciones verticales y elevadas, de un solo componente, fraguado rápido y tiempo de trabajo extendido …
Topcem Premix
Topcem Premix
Mortero de enrasado listo para usar Topcem Premix es un mortero de curado acelerado, adecuado para aplicaciones de adherencia como de no…
Topcem Pronto
Topcem Pronto
Mortero de enrasado con tiempo de trabajo extendido Topcem Pronto es un mortero de enrasado de un solo componente con tiempo de trabajo…

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