From Realtà Mapei n° 35 - 8/12/2022

Concrete Repair Mortar Solutions

Difficult problems demand a wide variety of problem-solving products
Overview: From horizontal, vertical and overhead repairs to rapid-hardening and form-and-pour products, MAPEI offers the solution to your concrete repair problem.
Concrete Repair Mortar Solutions

Products for horizontal concrete repairs

Whether your concrete floor needs a single cavity filled or a major concrete restoration, you can choose from a variety of MAPEI concrete repair products to meet the needs of your specific job. Contractors might appreciate the ease of use and extended working time afforded by Topcem Pronto. Concrete restoration experts will be impressed with Mapecem 202’s fast setting time for external applications needing a corrosion inhibitor, or the shrinkage-compensated flowability of Planitop 25.

  • Topcem Pronto extended-working-time screed mortar
  • Topcem Premix accelerated-cure screed
  • Mapecem 102 medium-build, one-component, fast-setting mortar
  • Mapecem 202 medium-build, two-component, fast-setting mortar
  • Mapecem Quickpatch high-performance concrete patch
  • Planitop 25 two-component resurfacing mortar
  • Planitop EL self-leveling, Portland-cement-based topping

Products for form-and-pour applications

Pumpable, flowable concrete repair mortars are a long-time specialty of ours. Concrete restoration professionals needing a deep-fill pour for large repairs may want to use Planitop FD for example, or the pre-extended Planitop 11. If you’re looking for a form-and-pour mortar with corrosion inhibitor, Planitop 11 SCC is also self-consolidating, which is good for full-depth structural concrete repairs in above-, below- and on-grade applications and cavities that contain congested reinforcing steel.

  • Planitop FD full-depth repair mortar
  • Planitop 11 pre-extended, pumpable and pourable concrete mix
  • Planitop 11 SCC self-consolidating concrete mix with corrosion inhibitor
  • Planitop 15 form-and-pour, one-component repair mortar

Products for vertical and overhead concrete repairs

Concrete deterioration doesn’t only happen to horizontal surfaces, of course. MAPEI offers a variety of concrete repair mortars specially formulated for vertical and overhead applications. There is the sulfate-resistant Planitop 12 SR and the machine-applied Planitop Shotcrete for industrial concrete repair applications, among others.

  • Planitop X one-component, fast-setting, fiberreinforced, vertical and overhead repair mortar
  • Planitop XS one-component, fast-setting, extendedworking-time, vertical and overhead repair mortar
  • Planitop 12 SR sulfate-resistant, vertical, overhead and horizontal repair mortar with silica fume
  • Planitop 23 vertical and overhead, twocomponent repair mortar
  • Planitop Shotcrete silica-fume-enhanced shotcrete mix

Rapid-hardening concrete repair mortars

When high-traffic areas need to be repaired with limited downtime, these concrete restoration products provide rapid hardening to get the affected areas back in service or ready for further coverings quicker than others. For example, Planitop 18 is very rapid-hardening, providing compressive strength of > 2,500 psi (17.2 MPa) just an hour after setting, whether neat or extended by aggregate up to 8" (20 cm). And if you need extended working time, Planitop 18 ES is specially formulated for that, while Planitop 18 TG is trowel-grade and extends strength so quickly that areas can be opened to vehicular traffic in as little as two hours, under optimal conditions.

  • Planitop 18 very rapid-hardening repair mortar
  • Planitop 18 ES very rapid-hardening repair mortar with extended working time
  • Planitop 18 TG very rapid-hardening, trowel-grade, high-early-strength repair

For detailed information on all the above products, including their extensive testing with data on shear strength, be sure to download the respective Technical Data Sheets from www.mapei.com.

VOC content and emissions

A product labeled “low-VOC” or “zero-VOC” does not mean it is safe or good for your health, nor does it mean that it contains no toxic chemicals. VOC content (what’s in the product) doesn’t correlate to VOC emissions (what the product emits). Products with zero or low VOCs can still emit VOCs. To that end, all the above MAPEI products were third-party tested and third-party certified for low VOC content and low VOC emissions, achieving Indoor Advantage Gold certification from SCS Global Services to meet California Department of Public Health (CDPH) Standard Method v1.2-2017.

Concrete restoration is a serious business, and MAPEI takes the formulation and production of its concrete repair products just as seriously. As an ISO 9001-2000 certified company that employs exacting standards to ensure quality and consistency from batch to batch, MAPEI also offers an in-house technical services team that responds to customers’ telephone inquiries in real time and can even offer field support for on-site problem resolution. When it comes to repair and maintenance of concrete structures, look no further than MAPEI’s Concrete Restoration Systems.

Products mentioned in the article

Mapecem 102
Mapecem 102
Medium-Build, One-Component, Fast-Setting Mortar Mapecem 102 is a one-component, shrinkage-compensated, polymer-modified, fast-setting…
Mapecem 202
Mapecem 202
Medium-Build, Two-Component, Fast-Setting Mortar Mapecem 202 is a two-component, shrinkage-compensated, polymer-modified, fast-setting…
Mapecem Quickpatch
Mapecem Quickpatch
High-Performance Concrete Patch Mapecem Quickpatch is a high-performance, fast-setting, cementitious material used for the patching of…
Planitop 11
Planitop 11
Pre-Extended, Pumpable and Pourable Concrete Mix Planitop 11 is a one-component, pre-extended, cementitious, pumpable and pourable…
Planitop 11 SCC
Planitop 11 SCC
Self-Consolidating Concrete Mix with Corrosion Inhibitor Planitop 11 SCC is a one-component, cementitious, self-consolidating concrete mix…
Planitop 12 SR
Planitop 12 SR
Sulfate-Resistant, Vertical, Overhead and Horizontal Repair Mortar with Silica Fume Planitop 12 SR is a sulfate-resistant, one-component,…
Planitop 15
Planitop 15
Form-and-Pour, One-Component Repair Mortar Planitop 15 is a one-component, shrinkage-compensated, cementitious, fiber-reinforced, fluid…
Planitop 18
Planitop 18
Very Rapid-Hardening Repair Mortar Planitop 18 is a very rapid-hardening repair mortar that exhibits high early strength and provides…
Planitop 18 ES
Planitop 18 ES
Very Rapid-Hardening Repair Mortar with Extended Working Time Planitop 18 ES is a one-component, high-early-strength, cementitious repair…
Planitop 18 TG
Planitop 18 TG
Very Rapid-Hardening, Trowel-Grade, High-Early-Strength Repair Mortar Planitop 18 TG is a one-component, shrinkage-compensated, very…
Planitop 23
Planitop 23
Vertical and Overhead, Two-Component Repair Mortar Planitop 23 is a two-component, fast-setting, polymer-modified, thixotropic,…
Planitop 25
Planitop 25
Two-Component Resurfacing Mortar Planitop 25 is a two-component, shrinkage-compensated, cementitious, flowable resurfacing mortar with a…
Planitop EL
Planitop EL
Self-Leveling, Portland-Cement-Based Topping Planitop EL is a self-leveling, Portland-cement-based topping that can be used as a wear…
Planitop FD
Planitop FD
Full-Depth Repair Mortar Planitop FD is a one-part, shrinkage-compensated, cementitious, flowable mortar for a variety of repairs.…
Planitop Shotcrete
Planitop Shotcrete
Silica-Fume-Enhanced Shotcrete Mix Planitop Shotcrete is a silica-fume-enhanced, cementitious mortar designed  to be machine-applied on…
Planitop X
Planitop X
One-Component, Fast-Setting, Fiber-Reinforced, Vertical and Overhead Repair Mortar Planitop X is a one-component, fiber-reinforced,…
Planitop XS
Planitop XS
One-Component, Fast-Setting, Extended-Working-Time, Vertical and Overhead Repair Mortar Planitop XS is an extended-working-time variation…
Topcem Premix
Topcem Premix
Accelerated-Cure Screed Topcem Premix is an accelerated-cure screed mortar suitable for bonded as well as unbonded applications. Topcem…
Topcem Pronto
Topcem Pronto
Extended-Working-Time Screed Mortar Topcem Pronto is a single-component, extended-working-time screedable mortar.

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